Oily sludge treatment equipment promotes environmental protection and green treatment

The treatment of various types of oil-containing sludge and hazardous waste generated during industrial production has become an important issue in the field of environmental protection. The oil sludge treatment equipment produced by Yongle Group integrates innovative technologies to provide a systematic solution for hazardous waste management across multiple industries. This equipment features a modular design, allowing for flexible adjustment of process parameters based on the characteristics of the materials being treated. It is suitable for handling over twenty categories of hazardous waste, including oil-contaminated soil, oil-based mud, and tar residues produced in scenarios such as petroleum extraction, chemical manufacturing, and ship dismantling.

The core technology of the equipment combines pyrolysis separation with resource recovery. For HW08 category oil-containing waste, a three-stage pyrolysis unit achieves over 98% separation efficiency of oil, water, and solids, with the recovered crude oil being directly reusable in production systems. When processing HW11 distillation residues, the system employs precise temperature control technology to decompose large organic molecules, along with specialized catalysts to convert harmful substances into stabilized compounds. For HW49 waste, such as diatomaceous earth with high wax oil absorption, the equipment is equipped with a solvent regeneration unit that enables simultaneous regeneration of the adsorbent and oil recovery in a low-temperature environment.

The operational system includes an intelligent monitoring platform that collects real-time data on more than twenty parameters, such as temperature, pressure, and material viscosity, through a network of sensors, automatically matching the optimal treatment mode. The treatment line is equipped with a dual safety protection mechanism; if an abnormal concentration of volatile organic compounds is detected, the system automatically activates emergency condensation devices and activated carbon adsorption units. With a continuous feeding design, a single system can process 50 to 200 tons per day, and the thermal value of the treated solid residue is less than 3%, meeting landfill or construction material standards.

In terms of process innovation, the equipment breaks through the limitations of traditional incineration technology by developing a synergistic treatment technology that integrates staged pyrolysis with bioremediation. While the high-temperature stage decomposes long-chain hydrocarbons, the mid-temperature stage has a microbial reaction zone for deep treatment of the degradation products. For heavy metal pollutants like those found in electroplating sludge, the system uses chemical stabilization and vitrification technology to solidify heavy metals, ensuring that leaching toxicity indicators comply with national standards. The gases generated during the treatment process undergo purification, and emissions of harmful substances such as dioxins meet environmental protection standards.

The equipment's operation and maintenance system employs a preventive maintenance strategy, with online monitoring and early warning functions for critical components. The main reactor is designed with a detachable structure to facilitate regular cleaning and maintenance. In terms of energy consumption control, the system recovers waste heat generated during the treatment process and converts it into steam power, achieving energy recycling efficiency of over 75%. The overall energy consumption for oil sludge treatment is significantly lower than that of traditional equipment, resulting in notable environmental benefits.

The promotion and application of oil sludge treatment equipment provide a new technological pathway for hazardous waste management. Its modular design allows customers to flexibly combine treatment units based on their capacity needs. While continuously optimizing the treatment processes, the research and development team is also focused on studying the high-value utilization of treated products, planning to convert the treated solid residue into environmentally friendly construction material raw materials, further advancing the resource recycling of hazardous waste. The stability and adaptability demonstrated during the operation of the equipment provide practical references for technological upgrading in the industrial hazardous waste treatment industry.

Yongle Environmental Protection is mainly engaged in the research and development, production and sales of complete sets of technical equipment for organic solid waste disposal and comprehensive utilization. Production and manufacturing, domestic waste treatment equipment, tire pyrolysis equipment, medical waste disposal equipment, hazardous waste disposal equipment, and achieve efficient and comprehensive utilization of resources through independently developed low-temperature anaerobic pyrolysis equipment technology solutions.

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